Back to Opportunities
Optimizing chocolate tempering process to save time and energy
Food & nutrition
What questions do you have about this RFP?
Get them answered by the team at Cargill.
Background

Cocoa butter is a key component of chocolate. However, it exhibits complex polymorphism due to its triglyceride composition. From the six crystalline structures cocoa butter can form, only one has the organoleptic, shelf life stability and processing properties confectioners and consumers seek.  

 

For this reason, chocolate "tempering," a process whereby the desired crystalline structure is encouraged through a series of heating and cooling steps under shear rate, has become part of the standard chocolate manufacturing process. Learn more about tempering. 

 

Although tempering plays a key role to the product quality, there are also several challenges associated with tempering. First and foremost, tempering requires bespoke equipment that not all confectioners have access to. Second, it requires time and can therefore affect the production rates, both directly (tempering capacity bottleneck) and indirectly (tempered chocolate has higher viscosity and poorly tempered chocolate can take too long to set/demold). Finally, the process is energetically expensive, as it requires shear, heating and cooling, and the ancillary equipment that deliver it (motors, compressors, boilers), thereby complicating decarbonization efforts.  

 

Conventionally, a different fat that does not require tempering (cocoa butter alternatives) and crystal seeding have been used to eliminate the need for tempering. However, these solutions deliver inferior organoleptic properties and encounter limitations due to regulatory standards, particularly those defining the ingredients that are allowed in chocolate ("standards of identity").

What we're looking for

Cargill is seeking technologies and/or ingredients that can reduce the energy and processing cost (time, equipment, personnel) associated with tempering of cocoa butter in chocolate. Solutions can be focused on completely replacing the tempering step or significantly reducing its energy requirements.

We are NOT looking for cocoa butter alternatives or otherwise commercially available compound chocolate solutions.

Solutions of interest include:
  • Functional ingredients accounting for less than 10% of the recipe
  • Novel processes and/or equipment
  • Other improvements to the tempering process that reduce time and energy consumption
Our must-have requirements are:
  • Not detrimental to the organoleptic properties or shelf life of the chocolate
  • Reason to believe the solution is capable of achieving regulatory compliance in EU + US
  • Reason to believe the solution is capable of achieving moderate cost in use (< 200 Euro/MT)
  • Reason to believe the solution is capable of achieving scale (min 100K MT chocolate pa)
Our nice-to-have's are:
What's out of scope:
  • Cocoa butter alternatives/any solution that replaces the majority of the cocoa butter with a different fat.
  • Processes/ingredients with significantly higher environmental footprint to tempering
Acceptable technology readiness levels (TRL):
Levels 4-9
What we can offer you
Eligible partnership models:
Sponsored research
Co-development
Licensing
Supply/purchase
Benefits:
Sponsored Research
Up to $100,000 for a proof of concept with additional potential funding for further development
Expertise
Chocolate process & science knowledge Analytical science expertise Relevant market information
Compounds and Reagents
Chocolate related raw materials (liquor, cocoa butter etc).
Facilities and Services
Access to chocolate pilot scale chocolate manufacturing equipment (Belgium, USA (Milwaukee) or Indonesia). Access to analytical services
Who we are

Our global team includes more than 1,500 research, development, applications, technical services and intellectual property specialists working in more than 200 locations. Together, they provide a spectrum of services encompassing technical service, applications, development, research, intellectual asset management, and scientific and regulatory affairs.

 Learn more
Reviewers
CN
Christine Nowakowski
Category Innovation Advisor
DL
Dimitris Lykomitros
Technology Scout
SH
Sonia Henry
KM Lead
Q&A with Cargill

The Q&A is now closed.

Sort by:
Most upvoted
Q.
Would Cargill be able to provide more details about what has been tried and is not good enough (including references to published papers or patents)?
1
A.
HI Debora, there have been quite a few approaches tried, but none fully adopted for one of 2 reasons: Either the solutions adds a significant amount of cost (even when the cost savings associated with less/no tempering have been taken into account) or the solution requires an ingredient that cannot currently be scaled up. Since both of these reasons are technology dependent, I want to avoid excluding solutions previously tried, IF there is now a new reason-to-believe these short comings can be addressed (e.g. a new way of making a known additive). So, even old, rejected approaches could be interesting in this RFP, if a new insights is provided on the feasibility. I appreciate I did not answer the question, but I really want to avoid narrowing the field so that there is room for submissions on new takes on old solutions.
DL
Dimitris Lykomitros, Technology Scout, Cargill
December 11, 2023
Is this response helpful?
0
1
Q.
Will Cargill be able to quantify how much better a solution must be to be interesting (using whatever metrics are relevant)?
1
A.
Hi Debora, the idea is to reduce the cost associated with tempering by >15%. This could be energy cost or time requirement.
DL
Dimitris Lykomitros, Technology Scout, Cargill
December 11, 2023
Is this response helpful?
0
0
Q.
We succeeded in tempering chocolate without the use of complex external fields, by addition of a DMPC, https://www.nature.com/articles/s41467-021-25206-1 . We have now identified one that is 10x better. Interested?
1
A.
Hi Alejandro, very much so! I have seen your past work, very interested in learning about your recent developments. Best regards, Dimitris.
DL
Dimitris Lykomitros, Technology Scout, Cargill
December 19, 2023
Is this response helpful?
0
0
Q.
Hello. Could you provide some information regarding the size of the equipment where this new approach would be applied? For instance, what is the capacity of tanks or the hourly production?
1
A.
Hi Joao, we are looking for this solution to be applicable to production throughputs of 1-2MT per hour.
DL
Dimitris Lykomitros, Technology Scout, Cargill
January 16, 2024
Is this response helpful?
0
0
A.
Hi Dimitris. Thanks a lot for the fast reply and that is an important data. Just another question: the 1-2MT (mega tonnes) per hour I suppose is the total output of the production of line, where chocolate will be an element or an ingredient. Considering only the tempered chocolate, what are the hourly needs?
1
A.
Sorry, my bad for not being specific: MT is for metric tons. So the throughput is 1000-2000 Kg/h .
DL
Dimitris Lykomitros, Technology Scout, Cargill
January 16, 2024
Is this response helpful?
1
0
Q.
Would Cargill be open to working with a Chemical and Biological undergraduate team work on this project as part of their capstone design?
1
A.
Probably not for this challenge (due to timing), but we are certainly interested in undergraduate projects. Please connect with me off-line to discuss possibilities.
DL
Dimitris Lykomitros, Technology Scout, Cargill
January 22, 2024
Is this response helpful?
1
0
Q.
Do you feel there is potential to achieve your efficiency goals through purely mechanical (not chemical) means, such as improvements in thermodynamics, fluid dynamics, heat transfer, and machine design?
1
A.
I would be more than happy to find out. Mechanical changes have the added advantage of not modifying ingredient statements, so if the targets can be met this way, it would very welcomed.
DL
Dimitris Lykomitros, Technology Scout, Cargill
January 23, 2024
Is this response helpful?
1
0
Share Opportunity
Complete
Seeking partners focused on
Analytical Chemistry
Biochemistry
Biophysics
Computational Chemistry
Food Chemistry & Biochemistry
Food Engineering & Processing
Food Science
Industrial Chemistry
Mathematical Physics
Nanoengineering
12 more
Nanomaterials
Nanotechnology
Organic Chemistry
Physical Chemistry
Rheology
Shear Flow
Chemical Engineering
Chemistry
Food Science & Nutrition
Industrial Engineering
Materials Science
Mechanical Engineering
Halo home
Discover tomorrow's
breakthroughs today.
Get new partnering opportunities
delivered to your inbox.
© 2023 Halo Cures, Inc.