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Refillable, re-usable and/or returnable packaging concepts and formats
Packaging
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Background

Amcor Rigid Packaging (ARP) is a leading producer of rigid plastic containers for food, beverage, health care, and home/personal care markets. ARP has a substantial presence throughout the Americas and produces packaging from several plastic materials and utilizes many molding processes including injection molding, injection-stretch-blow molding, and extrusion blow molding to produce sustainable consumer packaging.  

 

Plastic has several benefits as a packaging material, as compared to glass and metal. Plastic is light-weight (less energy to transport), break-resistant and it has a lower overall carbon footprint to produce (when compared to glass and metal; McKinsey’s ‘Climate Impact of Plastics Report’). However, leakage into oceans, waterways and nature results in pollution and the potential generation of microplastics. 

 

Access to plastic collection and recycling programs is limited worldwide. Not all consumers who purchase products contained within plastic containers are able to recycle their packaging. One concept for the reduction of ‘leakage’ (diversion from landfill and non-recycled end-of-life) is to re-use plastic packaging.  

 

Containers designed for single-use do not always perform well when handled beyond their intended life. New concepts for container design, refill and incorporation to return systems are required for multiple-use plastic container packaging.

What we're looking for

We are seeking innovative concepts for the refill, re-use, and return system incorporation of plastic packaging.

Solutions of interest include:
  • Innovative packaging formats for re-usable, returnable packages
  • Smart Packaging for tracking & tracing packages in returnable, re-usable programs
  • No mess / no spill refilling
  • Concentrate delivery cartridge concepts
  • Marring / Scratch reduction for re-use
  • Extended barrier performance of packaging through multiple use cycles
  • Extended chemical resistance of packaging
  • Easily cleanable designs for refill and potential sterilization
Our must-have requirements are:
  • Final product is compatible with existing PET, HDPE or PP recycling stream (final end-of-life)
Our nice-to-have's are:
  • Capability of receiving regulatory approvals for FDA food contact and similar international equivalents (for refillable food packaging)
  • Compatibility with common manufacturing processes for PET and/or HDPE packaging
  • Clarity of the end product is comparable to glass (Haze < 2%) [for PET proposed concept]
  • An added cost of no more than $10 per 1,000 containers (or potential of reaching this threshold)
What's out of scope:
  • Metal (steel or aluminum) packaging materials
  • Materials containing BPA, PFAS, TMPP
  • Solutions not compatible with existing PET, HDPE or PP recycling stream
Acceptable technology readiness levels (TRL):
Levels 1-7
What we can offer you
Eligible partnership models:
Co-development
Licensing
Sponsored research
Material transfer
Benefits:
Sponsored Research
ARP is willing to invest funding for high potential research & proof of concept (typically ranging from $25k-100k USD with potential follow-on) based on value proposition of technology proposed.
Expertise
ARP possesses industry leading experts in packaging design, engineering, materials science to provide guidance in development, prototyping & testing and exposure to world's largest consumer brands.
Tools and Technologies
Amcor can provide access to state of the art R&D facilities & pilot equipment for designing, prototyping, & evaluating performance of injection & blow molded containers.
Facilities and Services
ARP R&D pilot facilities include variety of manufacturing platforms, lab testing equipment, simulation capabilities.
Who we are

We solve packaging challenges, around the world every day. We develop differentiated products, services and processes to protect your products and the people who rely on them, all around the globe. Drawing on unrivaled heritage in design, science and manufacturing, more than 1000 R&D experts are innovating new materials, formats and technologies to better protect your products.

In 2018 we pledged to develop all our packaging to be recyclable or reusable by 2025. On our journey to our 2025 pledge we are innovating across various sustainability options, delivering you more sustainable packaging solutions under the new EcoGuard™ brand.

 Learn more
Reviewers
TP
Terry Patcheak
VP R&D
GC
Gregory Carpenter
Senior Scientist
FB
Frederick Beuerle
Sr. Director, Innovation & IP
Q&A with Amcor

The Q&A is now closed.

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Q.
We would definitely be able to support Amcor in this call. However, it like you look for solution providers only, whereas we are a strategic consultancy with needed design and system expertise. Are you open to receiving proposals from our type of firm?
1
A.
Hello, Yes we are interested in receiving proposals on all aspects of the refillable, reusable bottle including: formats, smart packaging for tracking & tracing, no mess / no spill refilling, concentrate delivery, marring / scratch reduction for re-use, extended barrier performance, extended chemical resistance and easily cleanable designs. If you have an idea that you would like to discuss, please submit a proposal. Hope to work with you soon.
GC
Gregory Carpenter, Senior Scientist, Amcor
July 20, 2023
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