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Recycling technologies for biodegradable films
Waste management
What questions do you have about this RFP?
Get them answered by the team at PepsiCo.
Background

Compostable flexible packaging is a great alternative to polyolefin-based packaging. There are many work streams to make the collection and sorting of multi-layer flexible packages possible and when successful, it also makes sense for the bio-based and biodegradable packaging to be collected, sorted, and recycled using mechanical, chemical, or enzymatic routes.  

Chemical recycling through pyrolysis is not suitable for compostable packaging made from aliphatic polyesters due to the presence of oxygen. Also, to get the right performance characteristics, mixture of biopolymers like PLA & PHA are used which means the monomers/oligomers after chemical /enzymatic recycling must be separated for greater value. Mechanical recycling from bag to bag can be challenging due to the multi-material structure too.

What we're looking for

We are looking for solutions to convert bio-based packaging back to starting materials or other high-value added chemicals (no fuels).

Solutions of interest include:
  • Chemical Depolymerization (use of catalysts, heat, or solvents to reverse the polymerization reaction and recover the original building blocks of the polymer)
  • Enzymatic Hydrolysis (catalyze the hydrolysis of the bio-based packaging, breaking it down into simpler compounds such as monomers or smaller molecules that can be further processed or utilized as high-value chemicals)
  • Solvent Extraction
  • Gasification: While pyrolysis is not suitable for compostable packaging made from aliphatic polyesters due to the presence of oxygen, gasification under controlled conditions can break down the material into syngas and biochar. The syngas can then be used to produce valuable chemicals through downstream processes.
  • Feedstock for Chemical Reactions: The bio-based packaging can be used as a feedstock in various chemical reactions to synthesize valuable chemicals and intermediates with specific applications.
  • Fermentation: In the case of certain biopolymers like PHA, fermentation processes can be employed to produce bio-based chemicals or biofuels.
  • Mechanical Recycling with Chemical Modification: Mechanical recycling processes can be combined with chemical modification techniques to improve the quality and properties of the recovered materials, making them suitable for high-value applications.
  • Hybrid Recycling Approaches: Combining multiple techniques, such as enzymatic depolymerization followed by chemical conversion, can optimize the recovery of valuable chemicals from bio-based packaging
Our must-have requirements are:
  • Technology should enable conversion to starting materials with high value applications.
Our nice-to-have's are:
  • Proof of concept with aliphatic polyesters.
  • Technology should enable separation of monomers.
What's out of scope:
  • Technologies related to upgrading of biogenic waste streams into fuels.
Acceptable technology readiness levels (TRL):
Levels 2-6
What we can offer you
Eligible partnership models:
Sponsored research
Material transfer
Benefits:
Sponsored Research
POC- $25,000 to $50,000 Timing: 6 months- 1 years for initial POC Phase 2 - $50,000 to $ 100,000
Expertise
Collaboration with PepsiCo SME’s . We are open to various modes of collaboration for a proof of concept including sponsored research. After successful POC, opportunity to become part of a consortium or pilot to advance the technology
Compounds and Reagents
Can supply films to evaluate the different recycling options for proof of concept.
Who we are

PepsiCo products are enjoyed by consumers more than one billion times a day in more than 200 countries and territories around the world. PepsiCo's product portfolio includes a wide range of enjoyable foods and beverages, including many iconic brands that generate more than $1 billion each in estimated annual retail sales.

 Learn more
Reviewers
SS
Sridevi Narayan Sarathy
Director/ R&D Senior Fellow
GB
Gabriela Burgos
Sustainability, Sc & Technology Principal Packaging Eng
JC
James Coomes
Senior Principle Engineer
ER
Erin Rohler
Tech Scout
ST
Sameer Talsania
R&D Director, External Innovation
TG
Tricia Goebel
Data Analyst
NP
Nisha Patel
Analyst
Q&A with PepsiCo

The Q&A is now closed.

Sort by:
Most upvoted
Q.
Who will earn the Intellectual property after the sponsored research project?
4
A.
Hello Dirk, I do not believe we are interested in IP around recycling technologies. Ideally, we do not want to develop anything from scratch, just would like to do a POC of the efficacy of their technology with our biodegradable packages. Any modifications developed to their existing base technology during the course of our project would belong to the inventors. Thanks, Nisha
NP
Nisha Patel, Analyst, PepsiCo
August 31, 2023
Is this response helpful?
0
0
Q.
We're working with a local university on developing a plan for recycling biopolymers and foodservice items. Would Pepsi be open to collaborating with this group?
3
A.
Hello Michael, That would depend on the suggested type of collaboration. We are open to sending our packages to technology providers under an MTA for POC. Thanks, Nisha
NP
Nisha Patel, Analyst, PepsiCo
August 31, 2023
Is this response helpful?
0
0
Q.
Would you support approaches to improve Mechanical Recycling? For example, a rapid detection method to determine the plastic type and the ratio of a blend material?
3
A.
That does sound interesting. We would like to learn more, please submit proposal. Thanks.
SS
Sridevi Narayan Sarathy, Director/ R&D Senior Fellow, PepsiCo
September 8, 2023
Is this response helpful?
0
1
Q.
What biodegradable (or biobased) polymers are you interested in recycling? Aliphatic polyesters? I asked because this will dictate the proposed solutions. Thanks.
2
A.
Aliphatic polyesters. Thanks.
SS
Sridevi Narayan Sarathy, Director/ R&D Senior Fellow, PepsiCo
September 8, 2023
Is this response helpful?
0
0
Q.
Does this opportunity support the indirect costs of research? (ie is overhead an allowable expense?) If yes, what % of the direct cost is allowed?
NW
Natalie Wu, Research Development, Western University
September 12, 2023
1
Q.
Would you be interested in the concept of developing high value products such as fabrics, filters via non-woven approaches from biodegradable films (e.g. PLA/PHA blends)?
1
A.
Ideally, we would like to get the polymers or monomers back to incorporate back into the package for a circular economy. But we are open to learning more about ideas to upcycle the biopolymer based packages at end of use.
SS
Sridevi Narayan Sarathy, Director/ R&D Senior Fellow, PepsiCo
September 15, 2023
Is this response helpful?
1
0
Q.
We are working in depolymerization of PEF, PBAT-PLA blends and have a preliminary data for this. May I know if PepsiCo is also interested in developing technologies for these materials?
1
A.
We are interested in any technology that helps with the depolymerization of a mixture of aliphatic polyesters including PHA, PLA, PBAT, PBS etc., keeping in mind that the final package will also have other minor components like metal, adhesive, coatings, inks etc. This is for the recycling/ upcycling of post- consumer flexible packages.
SS
Sridevi Narayan Sarathy, Director/ R&D Senior Fellow, PepsiCo
September 25, 2023
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