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Measuring free water carryover
Water treatment
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Get them answered by the team at PepsiCo.
Background

Substantial quantities of water are used during the potato washing and slicing processes in potato chip production. Techniques are used to remove free water carryover (FWOC) before the potatoes enter the fryer. Any excess water remaining, along with moisture from the potatoes, is released through the stack during frying. Whilst current techniques help minimize the water carried from the washing and slice operations to the fryer, they are not entirely efficient, and improvements are being explored. 

 

It is estimated that FWCO can account for up to 10% of the heating load required for frying. Even a small reduction in the amount of water carried over could result in a significant decrease in energy requirement during frying, leading to reduced greenhouse gas (GHG) emissions. To achieve this, a reliable measurement technique is needed to accurately determine the amount of water carried over and optimize water removal before frying.

What we're looking for

We are looking for a robust and accurate measurement technique to quantify the amount of Free Water Carryover (FWCO) during potato chip production.

Our must-have requirements are:
  • Operate either online (real-time) or offline (batch testing)
  • Account for water on both the conveyor belt and the potato slices.
What's out of scope:
  • Hyperspectral techniques, as these have already been investigated.
Acceptable technology readiness levels (TRL):
Levels 3-9
What we can offer you
Eligible partnership models:
Sponsored research
Co-development
Licensing
Benefits:
Sponsored Research
Development or execution of funding based on the proposal.
Expertise
Access to Subject Matter Experts (SME) who can provide specialized knowledge in relevant areas.
Data
Access to technical information and data that could aid in developing the solution.
Facilities and Services
Access to R&D facilities. Ability to run live trials funded by PepsiCo at PepsiCo R&D production facilities.
Who we are

PepsiCo products are enjoyed by consumers more than one billion times a day in more than 200 countries and territories around the world. PepsiCo's product portfolio includes a wide range of enjoyable foods and beverages, including many iconic brands that generate more than $1 billion each in estimated annual retail sales.

 Learn more
Reviewers
SH
Sian Henson
R&D Principal Engineer
ST
Sameer Talsania
R&D Director, External Innovation
TG
Tricia Goebel
Data Analyst
NP
Nisha Patel
Analyst
Q&A with PepsiCo

The Q&A is now closed.

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Most upvoted
Q.
What is the funding amount? This definitely seems like a reasonable task to accomplish. I have much experience with the process from making potato chips at home as well as being an engine emissions testing engineer for my profession.
1
A.
Hi Christopher. The funding amount would be around $60,000 for the right proposal.
SH
Sian Henson, R&D Principal Engineer, PepsiCo
October 21, 2024
Is this response helpful?
0
0
Q.
Our technology improves water behavior and taste. It will help with FWAC or diminish the sugar count: https://mundi.com/industrial-water-treatment/ and https://mundi.com/flavoring/. Stefan Zawistowski info@mundi.com
1
A.
Hi Stefan, We are looking for a technique to measure the Free Water Carried over with the potato chips before they enter the fryer. From my understanding of the links you shared you are more proposing a technique to remove the water - is my understanding correct? Kind regards Sian Henson
SH
Sian Henson, R&D Principal Engineer, PepsiCo
November 25, 2024
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0
Q.
Does it refer to the water on the outside or in the middle of the potato chips? We have the technology and equipment you need for this, but specify the amount of water and the performance of the water drying unit.
1
A.
Dear Sergiy This request is referring to the water on the outside of the potato. We are looking for a technique that can differentiate between the water on the surface and the moisture content in the potato slice. Kind regards Sian Henson
SH
Sian Henson, R&D Principal Engineer, PepsiCo
November 25, 2024
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0
Q.
Does the award maximum indicate direct costs or are they all inclusive of total project costs, including facilities and administration costs of projects?
PS
Pragati Sharma, Tech Transfer, Rutgers University in Camden
November 22, 2024
1
A.
Dear Pragati Potentially, the total amount awarded is subject to the proposal and partnership. Kind regards Sian Henson
SH
Sian Henson, R&D Principal Engineer, PepsiCo
November 26, 2024
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